ORIGINAL

GARRETT TURBOCHARGER NO. 9657571880

NO LONGITUDINAL PLAY. TO BE FITTED ON THE CAR

START-UP GW 14 DAYS.

OE NO

CITROËN 0375J3

CITROËN 0375J6

CITROËN 0375J7

CITROËN 0375J8

CITROËN 11657804903

CITROËN 1231096

CITROËN 1254337

CITROËN 1319614

CITROËN 1340133

CITROËN 1355027

CITROËN 1373584

CITROËN 1441253

CITROËN 1465162

CITROËN 1479055

CITROËN 1789074

CITROËN 31259243

CITROËN 36000722

CITROËN 36002480

CITROËN 3M5Q6K682AA

CITROËN 3M5Q6K682AB

CITROËN 3M5Q6K682AC

CITROËN 3M5Q6K682AE

CITROËN 3M5Q6K682AF

CITROËN 3M5Q6K682AG

CITROËN 3M5Q6K682AH

CITROËN 3M5Q6K682AJ

CITROËN 3M5Q6K682AK

CITROËN 7804903

CITROËN 8252088

CITROËN 8603489

CITROËN 8603746

CITROËN 9650764480

CITROËN 9651839880

CITROËN 9652113780

CITROËN 9654128780

CITROËN 9656125880

CITROËN 9657248680

CITROËN 9657571880

CITROËN 9660641380

CITROËN 9663199280

CITROËN RE3M5Q6K682AK

CITROËN Y60113700

CITROËN Y60113700A

CITROËN Y60113700B

CITROËN Y60113700C

CITROËN Y60113700D

CITROËN Y60113700E

CITROËN Y60113700F

CITROËN Y60113700G

FORD 0375J3

FORD 0375J6

FORD 0375J7

FORD 0375J8

FORD 11657804903

FORD 1231096

FORD 1254337

FORD 1319614

FORD 1340133

FORD 1355027

FORD 1373584

FORD 1441253

FORD 1465162

FORD 1479055

FORD 1789074

FORD 31259243

FORD 36000722

FORD 36002480

FORD 3M5Q6K682AA

FORD 3M5Q6K682AB

FORD 3M5Q6K682AC

FORD 3M5Q6K682AE

FORD 3M5Q6K682AF

FORD 3M5Q6K682AG

FORD 3M5Q6K682AH

FORD 3M5Q6K682AJ

FORD 3M5Q6K682AK

FORD 7804903

FORD 8252088

FORD 8603489

FORD 8603746

FORD 9650764480

FORD 9651839880

FORD 9652113780

FORD 9654128780

FORD 9656125880

FORD 9657248680

FORD 9657571880

FORD 9660641380

FORD 9663199280

FORD RE3M5Q6K682AK

FORD Y60113700

FORD Y60113700A

FORD Y60113700B

FORD Y60113700C

FORD Y60113700D

FORD Y60113700E

FORD Y60113700F

FORD Y60113700G

MAZDA 0375J3

MAZDA 0375J6

MAZDA 0375J7

MAZDA 0375J8

MAZDA 11657804903

MAZDA 1231096

MAZDA 1254337

MAZDA 1319614

MAZDA 1340133

MAZDA 1355027

MAZDA 1373584

MAZDA 1441253

MAZDA 1465162

MAZDA 1479055

MAZDA 1789074

MAZDA 31259243

MAZDA 36000722

MAZDA 36002480

MAZDA 3M5Q6K682AA

MAZDA 3M5Q6K682AB

MAZDA 3M5Q6K682AC

MAZDA 3M5Q6K682AE

MAZDA 3M5Q6K682AF

MAZDA 3M5Q6K682AG

MAZDA 3M5Q6K682AH

MAZDA 3M5Q6K682AJ

MAZDA 3M5Q6K682AK

MAZDA 7804903

MAZDA 8252088

MAZDA 8603489

MAZDA 8603746

MAZDA 9650764480

MAZDA 9651839880

MAZDA 9652113780

MAZDA 9654128780

MAZDA 9656125880

MAZDA 9657248680

MAZDA 9657571880

MAZDA 9660641380

MAZDA 9663199280

MAZDA RE3M5Q6K682AK

MAZDA Y60113700

MAZDA Y60113700A

MAZDA Y60113700B

MAZDA Y60113700C

MAZDA Y60113700D

MAZDA Y60113700E

MAZDA Y60113700F

MAZDA Y60113700G

MINI 0375J3

MINI 0375J6

MINI 0375J7

MINI 0375J8

MINI 11657804903

MINI 1231096

MINI 1254337

MINI 1319614

MINI 1340133

MINI 1355027

MINI 1373584

MINI 1441253

MINI 1465162

MINI 1479055

MINI 1789074

MINI 31259243

MINI 36000722

MINI 36002480

MINI 3M5Q6K682AA

MINI 3M5Q6K682AB

MINI 3M5Q6K682AC

MINI 3M5Q6K682AE

MINI 3M5Q6K682AF

MINI 3M5Q6K682AG

MINI 3M5Q6K682AH

MINI 3M5Q6K682AJ

MINI 3M5Q6K682AK

MINI 7804903

MINI 8252088

MINI 8603489

MINI 8603746

MINI 9650764480

MINI 9651839880

MINI 9652113780

MINI 9654128780

MINI 9656125880

MINI 9657248680

MINI 9657571880

MINI 9660641380

MINI 9663199280

MINI RE3M5Q6K682AK

MINI Y60113700

MINI Y60113700A

MINI Y60113700B

MINI Y60113700C

MINI Y60113700D

MINI Y60113700E

MINI Y60113700F

MINI Y60113700G

PEUGEOT 0375J3

PEUGEOT 0375J6

PEUGEOT 0375J7

PEUGEOT 0375J8

PEUGEOT 11657804903

PEUGEOT 1231096

PEUGEOT 1254337

PEUGEOT 1319614

PEUGEOT 1340133

PEUGEOT 1355027

PEUGEOT 1373584

PEUGEOT 1441253

PEUGEOT 1465162

PEUGEOT 1479055

PEUGEOT 1789074

PEUGEOT 31259243

PEUGEOT 36000722

PEUGEOT 36002480

PEUGEOT 3M5Q6K682AA

PEUGEOT 3M5Q6K682AB

PEUGEOT 3M5Q6K682AC

PEUGEOT 3M5Q6K682AE

PEUGEOT 3M5Q6K682AF

PEUGEOT 3M5Q6K682AG

PEUGEOT 3M5Q6K682AH

PEUGEOT 3M5Q6K682AJ

PEUGEOT 3M5Q6K682AK

PEUGEOT 7804903

PEUGEOT 8252088

PEUGEOT 8603489

PEUGEOT 8603746

PEUGEOT 9650764480

PEUGEOT 9651839880

PEUGEOT 9652113780

PEUGEOT 9654128780

PEUGEOT 9656125880

PEUGEOT 9657248680

PEUGEOT 9657571880

PEUGEOT 9660641380

PEUGEOT 9663199280

PEUGEOT RE3M5Q6K682AK

PEUGEOT Y60113700

PEUGEOT Y60113700A

PEUGEOT Y60113700B

PEUGEOT Y60113700C

PEUGEOT Y60113700D

PEUGEOT Y60113700E

PEUGEOT Y60113700F

PEUGEOT Y60113700G

VOLVO 0375J3

VOLVO 0375J6

VOLVO 0375J7

VOLVO 0375J8

VOLVO 11657804903

VOLVO 1231096

VOLVO 1254337

VOLVO 1319614

VOLVO 1340133

VOLVO 1355027

VOLVO 1373584

VOLVO 1441253

VOLVO 1465162

VOLVO 1479055

VOLVO 1789074

VOLVO 31259243

VOLVO 36000722

VOLVO 36002480

VOLVO 3M5Q6K682AA

VOLVO 3M5Q6K682AB

VOLVO 3M5Q6K682AC

VOLVO 3M5Q6K682AE

VOLVO 3M5Q6K682AF

VOLVO 3M5Q6K682AG

VOLVO 3M5Q6K682AH

VOLVO 3M5Q6K682AJ

VOLVO 3M5Q6K682AK

VOLVO 7804903

VOLVO 8252088

VOLVO 8603489

VOLVO 8603746

VOLVO 9650764480

VOLVO 9651839880

VOLVO 9652113780

VOLVO 9654128780

VOLVO 9656125880

VOLVO 9657248680

VOLVO 9657571880

VOLVO 9660641380

VOLVO 9663199280

VOLVO RE3M5Q6K682AK

VOLVO Y60113700

VOLVO Y60113700A

VOLVO Y60113700B

VOLVO Y60113700C

VOLVO Y60113700D

VOLVO Y60113700E

VOLVO Y60113700F

VOLVO Y60113700G

FITS MODELS

CITROEN

BERLINGO (B9) 1.6 HDi 110 (2008-04 » ), mot. 9HZ (DV6TED4), 80kW, 109HP, 1560ccm

BERLINGO (MF) 1.6 HDI 110 (2005-08 » ), mot. 9HZ (DV6TED4), 80kW, 109HP, 1560ccm

BERLINGO full body (B9) 1.6 HDi 110 (2008-04 » ), mot. 9HZ (DV6TED4), 80kW, 109HP, 1560ccm

C2 (JM_) 1.6 HDi (2005-09 » ), mot. 9HZ (DV6TED4), 80kW, 109HP, 1560ccm

C3 I (FC_) 1.6 16V HDi (2005-09 » ), mot. 9HZ (DV6TED4), 80kW, 109HP, 1560ccm

C3 Picasso 1.6 HDi (2009-02 » ), mot. 9HZ (DV6TED4), 80kW, 109HP, 1560ccm

C4 coupe (LA_) 1.6 HDi (2004-11 » ), mot. 9HY (DV6TED4), 9HZ (DV6TED4), 80kW, 109HP, 1560ccm

C4 Grand Picasso I (UA_) 1.6 HDi (2006-10 » ), mot. 9HY (DV6TED4), 9HZ (DV6TED4), 80kW, 109HP, 1560ccm

C4 I (LC_) 1.6 HDi (2004-11 » ), mot. 9HY (DV6TED4), 9HZ (DV6TED4), 80kW, 109HP, 1560ccm

C4 Picasso I (UD_) 1.6 HDi (2007-02 » ), mot. 9HY (DV6TED4), 9HZ (DV6TED4), 80kW, 109HP, 1560ccm

C5 II (RC_) 1.6 HDi (RC8HZB) (2004-09 » ), mot. 9HY (DV6TED4), 9HZ (DV6TED4), 80kW, 109HP, 1560ccm

C5 II Break (RE_) 1.6 HDi (RE8HZB) (2004-09 » ), mot. 9HY (DV6TED4), 9HZ (DV6TED4), 80kW, 109HP, 1560ccm

C5 III (RD_) 1.6 HDi (2008-02 » ), mot. 9HZ (DV6TED4), 80kW, 109HP, 1560ccm

C5 III Break (TD_) 1.6 HDi (2008-02 » ), mot. 9HZ (DV6TED4), 80kW, 109HP, 1560ccm

XSARA PICASSO (N68) 1.6 HDi (2004-05 » ), mot. 9HY (DV6TED4), 9HZ (DV6TED4), 80kW, 109HP, 1560ccm

FORD

C-MAX (DM2) 1.6 TDCi (2007-02 » ), mot. G8DA, G8DB, G8DD, 80kW, 109HP, 1560ccm

FOCUS C-MAX 1.6 TDCi (2003-10 » 2007-03), mot. G8DA, G8DB, 80kW, 109HP, 1560ccm

FOCUS II (DA_) 1.6 TDCi (2004-11 » ), mot. G8DA, G8DB, G8DD, G8DE, G8DF, 80kW, 109HP, 1560ccm

FOCUS II estate (DA_) 1.6 TDCi (2004-11 » ), mot. G8DA, G8DB, G8DD, G8DE, G8DF, 80kW, 109HP, 1560ccm

FOCUS II sedan (DA_) 1.6 TDCi (2005-04 » ), mot. G8DA, G8DB, G8DD, G8DE, G8DF, 80kW, 109HP, 1560ccm

MAZDA

3 (BK) 1.6 DI Turbo (2004-06 » 2009-06), mot. Y601, 80kW, 109HP, 1560ccm

3 (BL) 1.6 MZR CD (2008-12 » ), mot. Y601, 80kW, 109HP, 1560ccm

3 sedan (BK) 1.6 DI Turbo (2004-06 » ), mot. Y601, 80kW, 109HP, 1560ccm

MINI

MINI (R56) Cooper D (2007-03 » ), mot. 9HZ (DV6TED4), W16 D16, 80kW, 109HP, 1560ccm

MINI CLUBMAN (R55) Cooper D (2007-10 » ), mot. 9HZ (DV6TED4), 80kW, 109HP, 1560ccm

PEUGEOT

1007 (KM_) 1.6 HDi (2007-06 » ), mot. 9HZ (DV6TED4), 80kW, 109HP, 1560ccm

206 CC (2D) 1.6 HDi 110 (2005-04 » ), mot. 9HZ (DV6TED4), 80kW, 109HP, 1560ccm

206 hatchback (2A/C) 1.6 HDi 110 (2004-05 » ), mot. 9HY (DV6TED4), 9HZ (DV6TED4), 80kW, 109HP, 1560ccm

206 SW (2E/K) 1.6 HDi 110 (2004-05 » ), mot. 9HZ (DV6TED4), 80kW, 109HP, 1560ccm

207 (WA_, WC_) 1.6 HDi (2006-02 » ), mot. 9HY (DV6TED4), 9HZ (DV6TED4), 80kW, 109HP, 1560ccm

207 CC (WD_) 1.6 HDi (2007-02 » ), mot. 9HZ (DV6TED4), 80kW, 109HP, 1560ccm

207 SW (WK_) 1.6 HDi (2007-06 » ), mot. 9HZ (DV6TED4), 80kW, 109HP, 1560ccm

3008 1.6 HDi (2009-06 » ), Mot. 9HZ (DV6TED4), 80kW, 109HP, 1560ccm

307 (3A/C) 1.6 HDi 110 (2004-02 » ), mot. 9HY (DV6TED4), 9HZ (DV6TED4), 80kW, 109HP, 1560ccm

307 Break (3E) 1.6 HDi 110 (2004-02 » ), mot. 9HY (DV6TED4), 9HZ (DV6TED4), 80kW, 109HP, 1560ccm

307 SW (3H) 1.6 HDI 110 (2004-02 » ), mot. 9HY (DV6TED4), 9HZ (DV6TED4), 80kW, 109HP, 1560ccm

308 (4A_, 4C_) 1.6 HDi (2007-09 » ), mot. 9HZ (DV6TED4), 80kW, 109HP, 1560ccm

308 SW 1.6 HDi (2007-09 » ), mot. 9HZ (DV6TED4), 80kW, 109HP, 1560ccm

407 (6D_) 1.6 HDi 110 (2004-05 » ), mot. 9HZ (DV6TED4), 80kW, 109HP, 1560ccm

407 SW (6E_) 1.6 HDi 110 (2004-05 » ), mot. 9HZ (DV6TED4), 80kW, 109HP, 1560ccm

5008 1.6 HDi (2009-09 » ), Mot. 9HZ (DV6TED4), 80kW, 110HP, 1560ccm

PARTNER full body 1.6 HDi (2008-04 » ), mot. 9HZ (DV6TED4), 80kW, 109HP, 1560ccm

PARTNER Tepee 1.6 HDi (2008-04 » ), mot. 9HZ (DV6TED4), 80kW, 109HP, 1560ccm

VOLVO

C30 1.6 D (2006-10 » 2012-12), Mot. D 4164 T, 80kW, 109HP, 1560ccm

S40 II (MS) 1.6 D (2005-01 » ), mot. D 4164 T, 81kW, 110HP, 1560ccm

S80 II (AS) 1.6 D DRIVe (2010-01 » ), mot. D 4164 T, 80kW, 109HP, 1560ccm

V50 (MW) 1.6 D (2005-01 » ), mot. D 4164 T, 81kW, 110HP, 1560ccm

V70 III (BW) 1.6 D (2010-01 » ), mot. D 4164 T, 80kW, 109HP, 1560ccm

WE SUGGEST YOU READ THE PROCEDURE FOR ASSEMBLY OF THE ABOVE TURBINE.

THIS WILL HELP YOU TO AVOID SOME PROBLEMS DURING ASSEMBLY.

UNFORTUNATELY, MANY MECHANICS FORGET ABOUT IT AND AFTER INSTALLING THE TURBINE RIGHT AFTER STARTING AND DRIVING A FEW KILOMETERS, THE TURBOCHARGER WILL SLIP WHICH EFFECTIVELY PREVENTS THE CUSTOMER FROM OUR COMPANY COMPLAINTS.

The procedure for replacing the turbocharger on the DV6 engine (1.6 HDi / TDCi)

Drain the old engine oil.

Fill the engine with new oil mixed with engine cleaner. Start the engine and let it idle for 20 minutes.

Remove the vacuum pump. Remove and discard pump seals.

Remove the turbocharger.

Remove the oil cooler.

Remove the oil filter.

Remove the oil supply pipe from the engine block to the turbocharger. Discard the cord.

Remove the oil pick-up pipe (pump strainer).

Check the removed parts for metallic contamination:

filter hollow screw(s) (fixing the oil supply line)

turbocharger oil return line

oil cooler

oil intake pipe (pump strainer)

oil filter

vacuum pump

oil pump

Thoroughly clean the oil cooler with brake cleaner and dry with compressed air.

Install the oil cooler and filter. Use a new gasket.

Thoroughly clean the vacuum pump with brake cleaner, dry with compressed air and fit new seals.

Attention!

If it is not possible to completely remove the contamination, replace the vacuum pump. This rule also applies to other engine components that cannot be effectively cleaned (oil cooler, intercooler, pump strainer, oil pump, etc.).

Install a new oil pick-up tube (pump strainer) and oil pan.

Remove and clean the intercooler.

Inspect all air lines for mechanical damage, debris, or restriction of air flow. Clean or replace these components as necessary.

Install a working turbocharger.

Install a new turbocharger oil return line.

Install a new oil supply line and hollow screw(s) with the latest filter design*.

*We suggest completely removing the strainer from inside the hollow screw.

Install the remaining components in the reverse order of the disassembly procedure.

Pour engine oil.

Measure the oil flow through the installed turbocharger:

install the longer oil return pipe to the turbocharger, place the other end in a container

start the engine and let it idle. After 60 seconds, turn off the engine and measure the amount of oil in the container. It must exceed 0.5L (500ml)

The test should be repeated 2 or 3 times to confirm the results.

Make sure the engine is not running with too little oil.

Install the turbocharger oil return line to the engine.

Carry out a test drive of 30-40 kilometers.

Change the engine oil and oil filter again.

Attention !!!

The formation of oil sludge inside the lubrication system can be caused by a lack of proper sealing of the fuel injectors. Exhaust blow-bys from the cylinders get under the valve cover, causing accelerated degradation of the engine oil and the formation of tarry deposits or oil sinter on the lubricated surfaces. In addition to flushing the engine lubrication system with a mixture of engine oil and engine cleaner, it may also be necessary to mechanically clean the surfaces under the valve cover and check the tightness of the injector seats. To do this, you must:

remove the valve cover, camshaft housing and injectors

thoroughly clean the inside of the head

check and replace hydraulic valve tappets if necessary

check and clean the injectors, replace their outer seals and thoroughly clean the injector seating surfaces.

This problem primarily affects engines in production cars

until December 2010.

Since then, the PSA Group has been using modified injector seals.

PART INFORMATION

NAME TURBINE TURBOCHARGER TURBO FACTORY NUMBER 9657571880 BRAND MINI MODEL CLUBMAN R55 ENGINE COOPER D 1.6D 109HP BODY NUMBER OF DOORS SUBMODE ENGINE CAPACITY 1.6 GEARBOX TYPE MANUAL FUEL TYPE Diesel ENGINE CODE YEAR PRODUCT 2008 PRODUCTION YEARS 2007.10 - 2010.02 COLOR CODE COLOR PART ID: ID : 297444